BARVAYA

In industries where hygiene, safety, and product integrity are paramount, bottle cleaning is a critical step in the packaging process. Our Advanced Bottle Washing Machines are designed to meet the rigorous demands of pharmaceutical, food, beverage, and cosmetic industries, ensuring every bottle is thoroughly cleaned, sanitized, and ready for the next stage of production.

Utilizing a blend of cutting-edge technologies and robust engineering, our machines offer superior cleaning performance, energy efficiency, and reduced operational costs, making them a smart investment for high-volume manufacturing.

Benefits at a Glance

Thorough cleaning using ultrasonic and jet systems
Faster production with reduced manual handling
Water and energy conservation with eco-smart design
Higher productivity and lower rejection rates
Reliable quality control with automated inspection
Long-term ROI through reduced downtime and resource usage

EQUIPMENTS OFFERED :

Wash Cycle: 4 Inner + 1 Outer
Direction: Clockwise
Machine Output: 50 to 120 BPM

Number of Cup Holder: 64 / 96
Tank Capacity: 75 Litres (2 nos)
Power Supply: Three Phase + Neutral + Earthing

Key Technologies & Innovations

Ultrasonic Cleaning Technology
Our machines feature ultrasonic cleaning systems that use high-frequency sound waves to generate microscopic cavitation bubbles. These bubbles penetrate into hard-to-reach areas of the bottle, dislodging even the finest contaminants, ensuring exceptional cleaning precision for bottles with complex shapes or narrow necks.
High-Pressure Jet Cleaning
For stubborn residues and particulate matter, high-pressure jet nozzles deliver a powerful stream of water or cleaning solution inside the bottles. This method is particularly effective for removing dried or oily substances and ensuring complete internal surface hygiene.
Air Rinsing Systems
Incorporated compressed air rinsing technology offers a water-saving, fast, and efficient cleaning alternative. Bottles are blown clean of dust and debris without moisture, ideal for applications where dry rinsing is preferred or where water use must be minimized.
Advanced Drying Techniques
Our systems offer hot air drying, infrared drying, and vacuum drying options to ensure bottles are completely moisture-free post-rinsing. Proper drying prevents microbial growth and maintains the sterile condition of containers.
Automated Inspection Systems
With built-in camera-based and sensor-based inspection, each bottle is scanned for defects such as chips, cracks, or foreign particles. Only defect-free, perfectly cleaned bottles proceed to the filling line, ensuring 100% quality assurance.
Smart Connectivity & Intelligence
The integration of IoT (Internet of Things) and machine learning algorithms brings intelligent automation to bottle cleaning operations. Real-time data monitoring allows operators to:
- Adjust cleaning parameters based on bottle type or contamination level
- Receive alerts and predictive maintenance notifications
- Optimize cleaning cycles for maximum performance and efficiency

SALIENT FEATURES :

SS 304 Body Structure and MS base Plate with SS cladding or hard chrome plating of all exposed parts to ensure long life and resistance against corrosion.
Elegantly designed and constructed to meet the customer’s requirements.
Stationary Spray nozzles, Collection tray & Recirculation System avoid Contamination of water cycle.
Solenoid valve for each washing sequence reduce leakage & wastage of water.
Higher pressure centrifugal pumps to clean bottle properly.
Height adjustable bottle guide for pet or light weight bottle.
Separate Control panel provide for locate as per customer’s convenient an avoid any accident.

Eco-Friendly & Cost-Efficient Design

Our machines are engineered with sustainability in mind:

Water recycling systems filter and reuse rinse water
Energy-efficient motors and heaters reduce power consumption
Optimized washing cycles minimize resource usage while maintaining high throughput

These features not only help reduce your carbon footprint but also lower operating costs significantly over time.

Applications:

Our advanced bottle washing machines are perfect for:

Pharmaceutical bottles (syrups, tonics, oral liquids)
Food and beverage containers (juice, water, nutritional drinks)

Cosmetic bottles (toners, essential oils, lotions)
Nutraceutical and herbal packaging (Ayurvedic bottles, supplements)

Customized Solutions Available

We offer modular designs that can be tailored to fit your:

Bottle sizes and shapes
Production speeds
Rinsing requirements (hot water, RO water, air)
Automation levels (semi-automatic to fully automatic with PLC-HMI controls)

Conclusion

With rising demands for cleanliness, efficiency, and compliance, our Advanced Bottle Washing Machines deliver unmatched performance and reliability. From smart cleaning technologies to intelligent automation and sustainable operation, they are built to futureproof your production line and support your commitment to quality.

Automatic Water Rinsing Machine