BARVAYA

The Automatic Screw Capping Machine is a precision-engineered, high-speed equipment designed to securely apply plastic or metal screw caps onto bottles or containers of various shapes and sizes. Widely used in the pharmaceutical, food & beverage, cosmetic, chemical, and agrochemical industries, this machine ensures consistent and leak-proof sealing with minimal operator intervention.

Equipped with servo or clutch-based torque control, automatic cap feeding system, and an intuitive PLC + HMI interface, the machine delivers unmatched reliability, hygiene, and productivity in high-volume production environments.

Applications

Pharmaceuticals: Tablet bottles, syrup bottles, nutraceuticals
Cosmetics: Cream jars, lotion bottles, shampoo containers
Food & Beverage: Juice bottles, sauces, dairy products
Chemicals: Pesticides, cleaners, automotive fluids
Personal Care: Handwash, sanitizer, body oil containers

PRODUCT SPECIFICATION :

No. of Capping Heads: 1/2/4/6/8/10/12
Suitable Filling Containers: Plastic & glass jars, bottles, etc.
Suitable Material to Fill: Hair oil, detergent liquid, oral syrup, etc.

Machine Output: 20 to 200 CPM
Cap Diameter: 22 to 100 mm
Power Supply: Single phase + neutral + earthing

Key Features

Fully Automatic Cap Placement & Sealing – Automatically picks, places, and tightens screw-type caps on bottles with precise torque control.
Single or Multi-Head Configuration – Available in 1-head to 6-head models to meet various production capacities.
No Bottle – No Cap – No Capping System – Ensures zero cap or product wastage by intelligent bottle detection.
Adjustable Torque Mechanism – Prevents over-tightening or under-tightening, ensuring secure, leak-proof sealing.
Automatic Cap Elevator or Vibratory Feeder – Feeds caps in correct orientation without manual handling.
Modular SS Construction – Built with SS304/SS316L as per GMP guidelines for hygiene and durability.

SALIENT FEATURES

SS 304 body structure and MS base plate with SS cladding or hard chrome plating of all exposed parts to ensure long life and resistance against corrosion.
Elegantly designed and constructed to meet the customer’s requirements.
Especially used for capping all kinds of plastic screw caps.
SS frame structure with acrylic doors. (Optional)
Vibrating bowl / cap elevator & cap chute provided along with the machine. (Optional)
SS-304 slat conveyor with VFD for speed control.
PLC with HMI touch screen for all operational controls.
Feedworm provided to create uniform space & motion between containers.

Working Principle

Bottle Infeed: Bottles are transferred via conveyor and precisely positioned under the capping heads using a star wheel or indexing system.
Cap Feeding & Placement: Caps are automatically sorted and directed through a chute to the capping heads, which pick and place them over the bottles.
Capping Operation: The capping head (servo or clutch-operated) securely tightens the cap with controlled torque to avoid damage or leakage.
Bottle Discharge: Capped bottles are released smoothly onto the outfeed conveyor for further operations like labeling or packing.

Technical Specifications (Customizable as per customer needs)

Parameter	Details
Output Speed	30 to 120 bottles per minute
Cap Type	Plastic screw caps / CRC / Flip-top caps / Dispensing caps
Cap Size	18 mm to 60 mm (adjustable)
Bottle Diameter	25 mm to 100 mm
Torque Control	Servo / Clutch-based adjustable
Cap Feeding System	Vibratory Bowl / Cap Elevator with chute
Construction Material	SS304 Frame, SS316L Contact Parts
Control System	PLC with Touchscreen HMI
Power Supply	220V / 415V, 50Hz, Single or Three Phase
Optional Add-ons	Dust cover, rejection system, nitrogen flushing, camera vision system

Customization Available

Machine can be configured for different bottle shapes, cap types,speeds, and industry-specific requirements.

Automatic Screw Capping Machine