BARVAYA

The Automatic Rinsing, Filling & Capping Machine is a fully integrated monoblock system designed for high-speed bottle packaging lines. Ideal for industries such as pharmaceuticals, beverages, personal care, edible oils, lubricants, and chemicals, this machine automates three critical operations—bottle rinsing, liquid filling, and cap sealing— within a compact, synchronized unit.

Built with stainless steel construction, servo or volumetric filling technology, and a userfriendly PLC & HMI interface, this machine ensures hygienic processing, operational efficiency, and precision accuracy.

Key Features:

3-in-1 Monoblock System
Integrates rinsing, filling, and capping in a single compact unit to reduce footprint and streamline operations.
Automatic Bottle Handling
Bottles are automatically indexed and conveyed through each station with precise alignment and minimal manual intervention.
Versatile Filling Technology
Supports volumetric, gravity, or servo-based filling based on product type—ideal for water, syrup, shampoo, oil, handwash, etc.
High-Speed Rotary or Linear Design
Available in rotary or linear models based on production capacity requirements.

Adjustable Cap Feeding & Torque Capping
Automatic cap orientation and placement with torque-adjustable capping heads ensure secure, leak-proof sealing.
No Bottle – No Fill – No Cap System
Integrated safety logic avoids product wastage and ensures synchronized operation.
Hygienic & GMP-Compliant
Contact parts in SS316L, and frame in SS304 to maintain hygiene and easy cleanability.

SALIENT FEATURES :

RINSING SECTION :

Bottle grippers are made of SS 304 with machining for CNC machine.
Rinser jet valve body is made of SS 304.
The opening of the rinsing nozzle occurs when the bottle is placed over the rinsing jet and turned 180 degrees by a mechanical cam.
Bottle rinsing with liquid recovery for re-use.
No Bottle, No Rinsing arrangement.

FILLING SECTION :

Gravity filling mechanism suitable for room temperature.
Tank is made of SS 316 with internal polished mirror finish.
The filling nozzle is made of SS 316 & SS 304.
No Bottle, No Fill arrangement.
The filling nozzle seals are made of food-grade silicon rubber.
The bottle gripper is made of SS 304.

FILLING SECTION :

Capping section suitable for application of screw-on caps.
Hopper for mechanical cap feeder passes the caps into the distributor chute.
Sensors are provided to detect the caps in the chute.

Individual cap washing arrangement is fitted on the chute.
No Bottle, No Cap system is provided.
Accurate torque setting for capping head.

PRODUCT SPECIFICATION :

Model	RC 8-8-4	RC 10-10-5	RC 12-12-6	RC 18-18-6	RC 30-30-10	RC 32-32-12
Rinsing Head	8	10	12	18	30	32
Filling Head	8	10	12	18	30	32
Capping Head	4	5	6	6	10	12
Output	40 BPM	60 BPM	80 BPM	90 BPM	150 BPM	200 BPM

Working Principle

Rinsing:
Empty bottles are transferred to the rinsing station where they are inverted and flushed with filtered water or air to remove contaminants.
Filling:
Clean bottles move to the filling station where a volumetric, gravity, or servo filling mechanism fills the liquid into the bottles with precise volume control.
Capping:
Filled bottles proceed to the capping station where caps are automatically placed and tightened using a torque-controlled capping head. Rejected bottles (if any) are ejected automatically.

All three stages are PLC-controlled and monitored through an HMI touchscreen interface for setting parameters, adjusting speeds, and real-time status display.

Applications

Pharmaceuticals: Syrups, tonics, oral suspensions
Cosmetics & Personal Care: Shampoo, lotion, handwash
Beverages: Juice, mineral water, flavored drinks

Chemicals: Disinfectants, surface cleaners, lubricants
Food Products: Edible oil, sauces, syrups

Technical Specifications (Customizable)

Parameter	Details
Output Capacity	30 to 120 bottles/min (model dependent)
Bottle Size Range	30 ml to 1000 ml
Filling Accuracy	±1% (depending on product & filling type)
Cap Size	18 mm to 50 mm
Filling System	Gravity / Volumetric / Servo Piston
Rinsing Media	Filtered water / Air / Hot Water
Construction Material	SS304 frame, SS316L product contact parts
Control System	PLC with Touchscreen HMI
Power Supply	220V / 415V, 50/60 Hz, Single/Three Phase
Optional Features	Nitrogen flushing, cap elevator, laminar flow unit, reject unit

Advantages

Increases line efficiency by combining 3 operations into one
Precise filling ensures minimal wastage and consistent product quality
Reduces manpower and improves packaging hygiene

Easy maintenance and quick changeovers for different bottle/cap sizes
Suitable for integration with upstream and downstream automation systems

Customization Available

We can tailor the machine to your specific product viscosity, bottle type, cap size, and required output speed.

Automatic Rinsing Filling Capping Machine