Automatic Linear Capping Machine

Home|Automatic Linear Capping Machine

The Automatic Linear Capping Machine is a high-speed, robust, and versatile solution designed for applying various types of caps—such as screw caps, flip-top caps, CRC caps, and dispenser pumps—onto bottles and containers in a continuous linear motion. Suitable for pharmaceutical, food & beverage, cosmetic, chemical, and lubricant industries, this machine delivers precision capping with minimal operator intervention.

Built to accommodate a wide range of bottle and cap sizes, the linear capping system uses belt or disc-based gripping mechanisms and torque-controlled capping heads to ensure consistent, secure, and leak-proof closures.

PRODUCT SPECIFICATION :

  • No. of Rubber Wheels: 6/8
  • Suitable Capping Containers: Plastic & glass jars, bottles, etc.
  • Suitable Caps: Plastic trigger caps, plastic & metal screw caps, lotion pump caps, etc.
  • Machine Output: 20 to 120 BPM
  • Cap Diameter: 25 to 100 mm
  • Power Supply: Three phase + neutral + earthing

Key Features

  • Continuous Linear Operation: Bottles move through the capping zone without interruption, enhancing speed and throughput.
  • Versatile Cap Compatibility: Suitable for screw caps, flip-top caps, press-fit caps, pump caps, and child-resistant caps.
  • Adjustable Torque Control: Servo or magnetic clutch-based torque system ensures optimal sealing without damaging the cap or bottle.
  • Automatic Cap Feeding System: Vibratory bowl or cap elevator system ensures continuous and correctly oriented cap delivery.
  • Tool-less Changeover: Quick and easy adjustments for different bottle and cap sizes without requiring tools.
  • GMP Compliant Construction: Built from SS304/SS316L stainless steel for hygiene, corrosion resistance, and easy cleaning.

SALIENT FEATURES

  • SS 304 body structure and MS base plate with SS cladding or hard chrome plating of all exposed parts to ensure long life and resistance against corrosion.
  • Servo-driven capping system.
  • Versatile capping machine because almost all types of thread caps are suitable for capping.
  • Elegantly designed and constructed to meet the customer’s requirements.
  • SS frame structure with acrylic doors. (Optional)
  • SS-304 slat conveyor with VFD for speed control.
  • PLC with HMI touch screen for all operational controls.
  • Vibrating bowl / cap elevator & cap chute provided along with the machine. (Optional)
  • Feedworm provided to create uniform space & motion between containers.

Working Principle

  • Bottle Infeed: Bottles enter the capping zone via a conveyor belt in a straight-line orientation.
  • Cap Sorting & Placement: Caps are automatically sorted and fed to the pick-up station, where they are placed on the bottle mouths.
  • Capping Operation: Pneumatically or mechanically driven capping heads descend to tighten the caps with pre-set torque. In some models, multiple belts gently grip and rotate the caps for closure.
  • Bottle Outfeed: Capped bottles exit the machine via conveyor, ready for labeling or further processing.

Applications

  • Pharmaceuticals: Syrup bottles, tablet containers, nutraceutical jars
  • Cosmetics & Personal Care: Shampoo bottles, lotion pumps, cream jars
  • Food & Beverage: Juice, sauces, edible oils, water bottles
  • Agrochemicals: Pesticide bottles, fertilizer containers
  • Lubricants & Chemicals: Engine oil bottles, cleaner containers

Applications

Parameter Specification
Output Speed Up to 30–120 bottles per minute (based on model)
Cap Diameter Range 18 mm to 60 mm (adjustable)
Bottle Diameter 25 mm to 120 mm
Bottle Height 50 mm to 300 mm
Torque Control Magnetic clutch / Servo / Pneumatic
Cap Feeding System Vibratory bowl / Elevator-based cap sorter
Frame Material SS304 / SS316L
Control Panel PLC with HMI touchscreen
Power Supply 230V/415V, 50Hz, Single or Three Phase
Optional Features Nitrogen flushing, rejection unit, dust cover, vision camera

Advantages

  • Ideal for medium to high-speed production lines
  • High adaptability to multiple bottle and cap formats
  • Tool-less adjustments reduce changeover time
  • Accurate and consistent torque ensures product integrity
  • Easy integration with upstream filling and downstream labeling systems

Customization Available

The machine can be designed to handle specific cap types, bottle shapes, and production speeds as per your requirements.

Barvaya Pvt. Ltd. is a professional manufacturer and supplier of packing machinery and equipment in India. Our main products involve automatic filling machine, capping machine, labeling machine and etc for complete filling packing line.

Contact No :

+91-78020 88493

info@barvaya.com

Head Office :

86/4, nr. Nika Tube Cross Road, Phase I, Vatva GIDC, Ahmedabad, Gujarat 382445.

Factory Address :

B-80, Maruti Industrial Estate, Ph-01, GIDC, B/H Choksi Tube, Nr. Kiran Bus Stop, Vatva, Ahmedabad 382440.

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