BARVAYA

The Automatic ROPP (Roll-On Pilfer Proof) Capping Machine is a high-speed, precisionengineered equipment designed to apply aluminum ROPP caps onto bottles with consistency and tamper-evidence. Widely used in pharmaceutical, liquor, food, chemical, and cosmetic industries, this machine ensures secure and hygienic sealing of bottles to preserve product integrity.

Built with a stainless steel structure, servo or mechanical torque-controlled capping heads, and an advanced PLC & HMI control system, this machine delivers accurate sealing, minimal cap wastage, and high operational efficiency.

Advantages

Accurate and consistent sealing with tamper-evident finish
Reduces labor, increases line speed, and enhances packaging reliability
Suitable for aluminum and tin caps with variable threading patterns
Low maintenance, easy to clean, and hygienic design
Customizable for integration with filling and labeling machines

PRODUCT SPECIFICATION :

No. of Capping Heads: 1/2/4/6/8/10/12
Suitable Caps: ROPP caps
Machine Output: 20 to 160 CPM

Cap Diameter: 22 to 30 mm
Power Supply: Single phase + neutral + earthing

Key Features

ROPP Cap Application with Knurling & Threading – Precisely forms threads and seals aluminum caps over bottle necks using hardened roller capping heads.
Single or Multiple Capping Heads – Available in 1-head to 6-head models based on production speed and line requirement.
No Bottle – No Cap – No Capping – Safety interlocks ensure caps are only applied when a bottle is detected.
Automatic Cap Feeder & Elevator – Ensures continuous feeding of caps to the capping head without manual intervention.
Torque Adjustable Capping Head – Prevents over-tightening or under-sealing, ensuring leak-proof and tamper-evident sealing.
Sturdy SS Construction – Made from SS304 body and SS316L contact parts, ensuring durability and GMP compliance.

SALIENT FEATURES :

SS 304 body structure and MS base plate with SS cladding or hard chrome plating of all exposed parts to ensure long life and resistance against corrosion.
Elegantly designed and constructed to meet the customer’s requirements.
Especially used for capping Roll on Pilfer Proof (ROPP) aluminium caps.
SS frame structure with acrylic doors. (Optional)
Vibrating bowl / cap elevator & cap chute provided along with the machine. (Optional)
SS-304 slat conveyor with VFD for speed control.
PLC with HMI touch screen for all operational controls.
Feedworm provided to create uniform space & motion between containers.

Working Principle

Bottle Feeding: Bottles are automatically fed onto the conveyor and accurately positioned under the capping head using a star wheel or indexing mechanism.
Cap Feeding: ROPP caps are oriented and fed from a cap feeder (bowl or elevator) into the chute.
Capping Operation: The bottle holds position while the rotating capping head descends to seal the ROPP cap, forming threads and knurling with precision.
Discharge: After sealing, the capped bottle is smoothly discharged onto the next conveyor stage for labeling or packing.

Technical Specifications (Customizable as per requirement)

Parameter	Details
Output Speed	30 to 120 bottles/min
Cap Size	22 mm to 38 mm (customizable)
Bottle Diameter	25 mm to 90 mm
Capping Head	Single / Double / Multi-head
Drive System	Mechanical / Servo based torque control
Construction Material	SS304 Frame, SS316L Contact Parts
Control System	PLC with Touchscreen HMI
Cap Feeding Mechanism	Bowl Feeder / Elevator with chute
Power Supply	220V / 415V, 50Hz/60Hz, Single or Three Phase
Optional Add-ons	Dust cover, rejection system, line integration, infeed turntable

Customization Available

Available in different head configurations, cap sizes, and for bottles of glass, PET, HDPE, or aluminum

Automatic Ropp Capping Machine