Automatic Tablet Counting Filling Machine

Home|Automatic Tablet Counting Filling Machine

The Automatic Tablet Counting & Filling Machine is an advanced, high-speed counting system designed to count and fill tablets, capsules, soft gels, and pills into bottles or containers with utmost accuracy. This GMP-compliant machine is widely used in the pharmaceutical, nutraceutical, herbal, and food supplement industries, offering a reliable, efficient, and dust-free solution for high-volume tablet packaging.

Built with servo-based technology, sensor-controlled gates, and vibration feeding channels, this machine ensures precise counting, minimal breakage, and consistent filling into containers of various sizes.

Key Features :

  • Multi-Channel Counting System
    Equipped with 8, 12, 16, 24 or more tracks depending on output requirement, allowing fast and simultaneous counting.
  • Infrared Sensor Technology
    Highly accurate non-contact sensors detect and count each tablet or capsule individually, minimizing counting errors.
  • User-Friendly Touchscreen HMI
    Simple operation with recipe storage, real-time diagnostics, and quick parameter adjustments.
  • Dust-Proof Design
    Anti-dust system prevents counting errors caused by powder or coating particles.
  • No Bottle – No Count Safety System
    Prevents spillage and ensures tablets are dispensed only when a bottle is present under the nozzle.
  • Tool-Free Changeover
    Quick disassembly and cleaning, with adjustable guides for different bottle sizes.
  • Compact & Modular Structure
    Allows seamless integration with bottle unscrambler, desiccant inserter, capping, and labeling lines.

SALIENT FEATURES :

  • SS 304 Body Structure and MS base Plate with SS cladding or hard chrome plating of all exposed parts to ensure long life and resistance against corrosion.
  • All Product Contact Parts are made of SS-316.
  • Elegantly designed and constructed to meet the customer’s requirements.
  • Counter discrepancies are less than 0.1% for stable operation and lower noise.
  • Bottle conveys smoothly with SS Slat conveyor.
  • Full-set protecting device keeps operation steady and reliable.
  • Intellectual touch screen Control System (Delta) which is easy to control.
  • Simple, straightforward operator controls.
  • PLC with HMI Touch Screen for all operational controls.

Working Principle :

Tablets or capsules are fed into vibrating tracks from a hopper. The product moves down through multi-channel vibrating trays, where they are individually sensed and counted using photoelectric sensors. Once the preset count is reached, the filling head dispenses the product into the bottle positioned beneath it. Bottles are automatically indexed in and out using a conveyor or star wheel mechanism.

Applications :

  • Pharmaceuticals: Tablets, coated tablets, hard/soft gelatin capsules
  • Nutraceuticals: Multivitamins, herbal capsules, dietary supplements
  • Food Industry: Mints, chewable tablets, candy pills

PRODUCT SPECIFICATION :

  • No. of Filling Heads: 1/2/4
  • Suitable Filling Containers: Plastic & Glass Jars, Bottles, etc.
  • Container Size: Diameter: Ø25-Ø100 mm, Height: max 220 mm
  • Machine Output: 20 to 150 BPM
  • Filling Volume: 50 g to 1 kg
  • Power Supply: Three Phase + Neutral + Earthing

Technical Specifications (Customizable Based on Output Needs)

Parameter Details
Output Speed Up to 30–100 bottles/min (depending on model & count)
Tablet/Capsule Size 3 mm to 25 mm
Counting Accuracy ± 1 count
Channels/Tracks 8, 12, 16, 24 or customized
Filling Range 10 to 1000 tablets/capsules per bottle
Hopper Capacity 25 to 40 liters
Control System PLC with Touchscreen HMI
Construction SS304 Frame, SS316L Product Contact Parts
Power Supply 220V/415V, 50/60Hz, Single or Three Phase
Optional Features Dust extractor, line integration, reject station, servo indexing

Advantages :

  • High-speed and precise tablet/capsule counting
  • Minimal dust generation and tablet breakage
  • Suitable for round, oval, caplet, and irregular shapes
  • Easily adjustable for different bottle sizes and counts
  • Robust and compact design ensures long-term durability

Customization Available :

Machines can be customized for number of channels, output speed, container size, or full packaging line integration.