BARVAYA

Automatic Servo Volumetric Filling Machine (MultiNozzle)

The Automatic Servo Volumetric Filling Machine is a precision-engineered solution designed for accurate, consistent, and hygienic liquid filling across a wide range of industries including pharmaceutical, cosmetic, chemical, food, and personal care. Featuring multiple servo-driven nozzles, this machine offers flexible, high-speed operation for products of varying viscosities such as syrups, oils, gels, lotions, detergents, and creams.

Equipped with PLC-based automation, advanced controls, and high-grade stainless steel construction, this system ensures compliance with GMP standards, making it the ideal choice for companies focused on performance, reliability, and cleanroom compatibility.

PRODUCT SPECIFICATION :

No. of Filling Heads: 2/4/6/8/10/12
Suitable Filling Containers : Plastic & Glass Jars, Bottles, etc.
Suitable Material to fill: Oral Syrup, Eye Drops, Foor Cleaner, Etc.

Machine Output: 20 to 120 BPM
Filling Volume: 50 ml to 1 ltr.
Power Supply: Single Phase + Neutral + Earthing

SALIENT FEATURES :

Servo-Driven Precision Filling – Each nozzle operates with its independent servo motor, ensuring high-accuracy fill volume with ±0.5% consistency even for high-viscosity or foaming products.
Customizable Nozzle Configuration – Available in 2, 4, 6, 8, or 10 nozzle formats, adaptable to various production speeds and bottle sizes.
User-Friendly Touchscreen (HMI) with PLC Controls – Allows easy recipe changeovers, volume settings, and real-time diagnostics, ensuring operator convenience.
Drip-Free, Shut-Off Nozzles – Equipped with anti-drip technology to maintain a clean workspace and avoid product loss.
Bottom-Up Filling (Optional) – For foamy or viscous liquids, bottom-up filling helps reduce turbulence and air entrapment.
No Bottle – No Fill – Integrated bottle sensors prevent wastage and avoid spillage by skipping missing bottles.
GMP-Compliant Design – SS316L contact parts and SS304 frame construction ensure hygiene, corrosion resistance, and long-term durability.

Working Principle :

Bottle Positioning: Bottles are aligned under each filling nozzle via a linear conveyor system.
Servo Actuation: Each piston is driven by an individual servo motor for precise filling control.
Volumetric Dispensing: Set volumes are drawn and dispensed by the servo-driven pistons, offering exact repeatability.

Synchronized Nozzle Movement (optional): Nozzles can move up with rising liquid level to prevent foaming or splashing.
Completion: Filled containers are automatically moved to the capping or labeling station.

Suitable for Filling :

Oral Syrup, Antacids, Nutraceuticals
Edible Oils, Hair Oils, Lubricants
Shampoo, Handwash, Detergent Liquids

Creams, Lotions, Gels
Agrochemicals, Disinfectants

Technical Specifications (Customizable)

Parameter	Details
Filling Range	50 ml to 1000 ml (customizable up to 5L)
Output Speed	20 to 100 Bottles Per Minute (based on nozzles)
Nozzle Options	2 / 4 / 6 / 8 / 10 Nozzles
Accuracy	±0.5%
Control System	PLC with HMI Touchscreen
Contact Parts	SS316L
Frame Construction	SS304
Utility Requirements	220V/415V, 50Hz, 1 or 3 Phase
Optional Add-ons	CIP System, Jacketed Hopper, Neck Centering

Benefits

Consistent and precise filling every cycle
Flexible filling for multiple liquid types
Easy to operate, clean, and maintain

Reduced downtime with recipe memory settings
Scalable for future production expansion

Customization Available:
We offer tailored filling machines based on your product, bottle design, production capacity, and container material.

Automatic Servo Volumetric Filling Machine