BARVAYA

Automatic Auger Powder Filling Machine
The Automatic Auger Powder Filling Machine is a precision-engineered system specifically designed for filling dry, free-flowing, or non-free-flowing powders into containers with high accuracy and efficiency. Ideal for the pharmaceutical, food, chemical, cosmetic, and nutraceutical industries, this machine utilizes a servo-controlled auger screw mechanism to ensure consistent and controlled filling, even for fine or dusty powders.

With its robust stainless-steel GMP-compliant design, intuitive operation, and flexible configurations, this machine ensures dust-free, accurate, and high-speed powder filling for various bottle, jar, or pouch formats.

Key Features :

Servo-Driven Auger Screw: Ensures precise, consistent filling with excellent repeatability across different powder types.
Touchscreen HMI with PLC Control: Allows easy operation, recipe setting, fault display, and real-time production monitoring.
No Bottle – No Fill System: Prevents product wastage by automatically stopping the filling cycle if no container is present.
Stainless Steel Contact Parts: All parts in contact with the powder are made of SS316L, ensuring hygiene and corrosion resistance.
Dust-Free Operation: Equipped with a dust extraction system or enclosure to maintain clean working conditions.
Tool-Free Changeovers: Allows quick adjustments for container size, fill weight, and auger change.
Customizable Auger Sizes: Depending on product characteristics and fill volume, auger sizes can be tailored.

SALIENT FEATURES :

SS 304 Body Structure and MS base Plate with SS cladding or hard chrome plating of all exposed parts to ensure long life and resistance against corrosion.
Elegantly designed and constructed to meet the customer’s requirements.
Servo Driven Auger Based Filling System.
Suitable for filling Free Flowing Liquids.
SS Frame structure with Acrylic Doors. (Optional)
PLC with HMI Touch Screen for all Operational Controls.
Inbuilt SS-304 100 kg Storage Hopper above the machine for easy filling arrangement.
SS-304 Slat Conveyor with VFD for Speed Control.

Working Principle

The machine uses a servo-controlled auger screw that rotates inside a hopper to dispense powder into containers. The servo motor ensures precise rotation of the auger according to the programmed fill weight. Bottles are indexed beneath the filling head via a conveyor or star wheel mechanism. The system supports fill-by-weight or fill-by-rotation control, depending on product requirements and configuration.

PRODUCT SPECIFICATION :

No. of Filling Heads: 1/2
Suitable Filling Containers: Plastic & Glass Jars, Bottles, Metal Tins, etc.
Suitable Material to Fill: Coffee Powder, Talcum Powder, Pharmaceutical Powders, etc.

Machine Output: 12 to 60 BPM
Filling Volume: 30 to 250 g
Power Supply: Three Phase + Neutral + Earthing

Applications :

Ideal for packaging:

Protein powders, health supplements
Spices, flour, cocoa, baking soda
Dry chemicals, pesticides

Talcum powder, cosmetic powders
Milk powder, coffee, powdered drink mixes

Technical Specifications (Customizable as per requirement)

Parameter	Details
Filling Range	10g to 1000g (expandable up to 5kg)
Filling Accuracy	±1% (depending on powder flow properties)
Speed	20 to 60 containers per minute (varies by model)
Auger Drive	Servo Motor Controlled
Hopper Capacity	25–50 liters (customizable)
Machine Construction	SS304 Frame; SS316L Contact Parts
Power Supply	220V/415V, 50Hz/60Hz, 1 or 3 Phase
Control System	PLC + HMI Touchscreen
Optional Features	Dust extractor, Level sensor, Agitator motor, CIP

Advantages :

Superior accuracy for powder filling
Suitable for both cohesive and non-cohesive powders
Compact design with minimal maintenance

Fully automatic and user-friendly
Dust-controlled filling ensures a clean environment
Compatible with jars, bottles, pouches, or cans

Customization Available: We tailor the machine based on your powder type, packaging container, desired output, and plant layout.

Automatic Auger Powder Filling Machine