BARVAYA

Automatic Linear Type Servo Electric Filling Machine(Multi-Nozzle)The Automatic Linear Type Servo Electric Filling Machine is a high-precision, fullyautomated solution engineered for filling a wide range of liquid and semi-viscous products such as oral syrups, lubricant oils, handwash liquids, detergent liquids, and hair oils. Designed for maximum accuracy, flexibility, and efficiency, this machine features multiple synchronized servo-driven filling nozzles for consistent output and minimal product wastage.

Ideal for pharmaceutical, cosmetic, personal care, chemical, and food industries, it delivers exceptional filling performance across a variety of container shapes and sizes, maintaining hygiene and compliance with industry standards

PRODUCT SPECIFICATION :

No. of Filling Heads: 2/4/6/8/10/12
Suitable Filling Containers : Plastic & Glass Jars, Bottles, etc.
Suitable Material to fill: Oral Syrup, Eye Drops, Foor Cleaner, Etc.

Machine Output: 20 to 120 BPM
Filling Volume: 50 ml to 1 ltr.
Power Supply: Three Phase + Neutral + Earthing

Key Features :

Servo-Controlled Piston Filling System – Each nozzle is driven by a dedicated servo motor ensuring highly accurate and repeatable fill volumes
Multiple Filling Nozzles – Available in 2, 4, 6, 8, or 10 nozzle configurations for scalable output
User-Friendly PLC with Touchscreen (HMI) – Simple interface for recipe management, volume setting, and real-time diagnostics
Drip-Free Shut-Off Nozzles – Prevents product dripping and ensures clean fills

Tool-Less Changeover – Quick and hassle-free adjustment for different bottle sizes and product types
Anti-Foaming Nozzle Movement – Bottom-up filling system ideal for foamy or thick products
Stainless Steel Construction – SS304/SS316L contact parts as per GMP standards
No Bottle – No Fill Sensor – Eliminates product waste and prevents spillage

SALIENT FEATURES :

SS 304 Body Structure and MS base Plate with SS cladding or hard chrome plating of all exposed parts to ensure long life and resistance against corrosion.
All Product Contact Parts are made of SS-316.
Elegantly designed and constructed to meet the customer’s requirements.
Servo Driven Volume Based Filling System.
Suitable for filling Free Flowing Liquids.
SS Frame structure with Acrylic Doors. (Optional)
PLC with HMI Touch Screen for all Operational Controls.
Inbuilt SS-304 Storage Tank above the machine for the easy filling arrangement.
SS-304 Slat Conveyor with VFD for Speed Control.

Working Principle

Container Feeding: Empty bottles are fed onto the linear conveyor system.
Synchronized Bottle Indexing: Bottles are precisely positioned under each filling nozzle.
Servo-Based Filling: Each servo-driven piston retracts to draw the desired volume and dispenses it into the container with pinpoint accuracy
Nozzle Control: Nozzles move vertically (optional) to reduce foam formation and match liquid properties.
Container Exit: Filled bottles move to the next station (capping or labeling) via the conveyor.

This advanced system ensures uniform, bubble-free filling, making it suitable for products with varying viscosities.

Suitable for Filling

Pharmaceuticals: Oral syrups, tonics
Cosmetics & Personal Care: Handwash, hair oil, lotions
Household Chemicals: Liquid detergent, surface cleaners

Industrial Products: Lubricant oils, engine oil, coolant
Food: Herbal extracts, edible oils, flavor concentrates

Technical Specifications (Customizable as per client requirement)

Parameter	Specification
Filling Range	50 ml to 1000 ml / up to 5000 ml (custom)
Output Speed	20–100 Bottles per Minute (Depends on model)
Nozzle Configuration	2 / 4 / 6 / 8 / 10 Nozzles
Accuracy	±0.5% (depending on liquid & container)
Control System	PLC with HMI Touchscreen Interface
Material Contact Parts	SS316L (Product Contact), SS304 (Structure)
Power Supply	220V/415V, 50/60Hz, 1 or 3 Phase
Optional Features	Auto Cleaning (CIP), Bottle Neck Centering, Anti-Drip Mechanism

Advantages

High accuracy and clean operation
Compatible with a wide viscosity range
Reduced downtime with quick changeovers

Energy-efficient and low maintenance
Designed for 24x7 continuous operation

Customization Available:
We tailor nozzle quantity, fill volume range, conveyor speed, and construction material based on your production needs

Automatic Servo Electronic Filling Machine