BARVAYA

The Automatic Cartonator Machine is a fully automatic high-speed system used for inserting bottles, blister strips, tubes, sachets, ampoules, or pouches into cartons — perfectly aligned with the demands of pharmaceutical, cosmetic, food, and FMCG industries.

With PLC-based controls, servo-driven indexing, and intelligent carton pick & place mechanisms, this machine ensures high-speed, error-free, and precise carton packing. It can also integrate with leaflet inserters, coding machines, and online rejection systems, making it a complete end-of-line packaging solution.

Output Speed: Up to 100 cartons per minute
Material Compatibility: Mono-cartons, crash-lock cartons, pre-folded cartons
Flexible Product Feeding: Blisters, tubes, bottles, pouches
Quick Changeover System for different carton sizes
Vision & Coding Integration Ready

PRODUCT SPECIFICATION :

Machine Output: 30 to 120 BPM
Fold Range: 1-4 fold
Suitable Labels: Adhesive sticker labels

Label Roll Diameter: Maximum 300 mm
Label Height: Maximum 100 mm
Power Supply: Single phase + neutral + earthing

Key Features

Servo-Controlled Pick & Place System for carton erection and product insertion
No Product – No Carton & No Carton – No Insertion logic
HMI Touch Interface for easy operation, changeovers & diagnostics
Carton Rejection Mechanism for empty or incorrectly packed cartons
Compact Footprint, easy to integrate with existing lines
Stainless Steel Body – GMP compliant

SALIENT FEATURES

Elegantly designed and constructed to meet the customer’s requirements.
Heavy MS plate at the bottom of the frame to make the body heavy, robust, and vibration-free.
Adjustable carton magazine provided to store different carton sizes.
No product, no carton pick-up; no carton, no pushing of product.
Product is sensed inside the carton, and cartons without a product will be rejected.
PLC with HMI touch screen for all operational controls.

Working Principle

Cartons are automatically picked, opened & held in position.
Product is fed (manually or automatically) into carton.
Leaflet is inserted (if applicable).
Carton flaps are tucked/glued/sealed.
Finished cartons are ejected for further processing like bundling or labeling.

Suitable For:

Blister Packs, Ampoules, Bottles
Tubes (Ointment, Cream)
Sachets, Pouches
Vials, Eye Drop Packs
Small Devices & Nutraceutical Products

Technical Specifications

Parameter	Details
Output Speed	40 to 100 cartons/min
Carton Size Range	Customizable (L x W x H)
Product Type	Blister, bottle, tube, pouch
Leaflet Insertion	Optional
Coding Device	Optional Inkjet/Label Printer
Control System	PLC with HMI
Drive Mechanism	Servo Motor + Pneumatics
Material Contact	SS304/SS316 (GMP Compliant)

Benefits

Reduces manpower and speeds up packaging
Zero carton wastage due to smart sensors
Easy operation with recipe memory
High accuracy in carton forming and insertion
Ready for Industry 4.0 upgrades

Automatic Cartoning Machine