BARVAYA

The Automatic Top Side Labelling Machine is designed to apply self-adhesive labels on the top surface of various types of containers, cartons, pouches, caps, lids, and blister packs with exceptional accuracy and speed. It is widely used in pharmaceutical, food & beverage, cosmetics, FMCG, dairy, and chemical industries for high-speed, precision labelling of flat surfaces.

With advanced electronics, servo/stepper-based label applicators, and a modular conveyor system, this machine offers efficiency, reliability, and easy integration into existing production lines. Its compact and robust design ensures consistent performance and long-term durability.

Advantages

Precise and consistent top label placement
Modular and compact footprint
Reduces manual labour and increases throughput
Compatible with multiple packaging types
Can be synchronized with upstream/downstream machines

PRODUCT SPECIFICATION :

Machine Output: 50 to 120 BPM
Suitable Containers for Labelling: IV bottles, container lids, carton boxes, pouches, etc.
Suitable Labels: Adhesive sticker labels

Label Roll Diameter: Maximum 300 mm
Label Height: Maximum 100 mm
Power Supply: Single phase + neutral + earthing

Key Features

Top Surface Labelling: Applies labels precisely on the top of flat or slightly curved products like boxes, jars, pouches, caps, or lids.
High-Speed Operation: Capable of labelling up to 60–200 products per minute (speed depends on product and label size).
Servo/Stepper-Driven Applicator: Ensures wrinkle-free, accurate label dispensing with ±1 mm placement tolerance.
PLC-Based Control System: Integrated with a touchscreen HMI for easy operation, settings storage, and real-time fault display.
No Product – No Label System: Prevents label wastage by ensuring labels are only dispensed when a product is detected.
Tool-Free Adjustments: Quick changeover between products of different sizes and shapes without using tools.
Stainless Steel Construction: Built from SS304/316 for cleanroom compatibility and GMP-compliant operations.

SALIENT FEATURES

SS 304 body structure and MS base plate with SS cladding or hard chrome plating of all exposed parts to ensure long life and resistance against corrosion.
Elegantly designed and constructed to meet the customer’s requirements.
Servo-driven label dispensing system.
Especially used for labelling on top side and plain surfaces of container lids, pouches, etc.
PLC with HMI touch screen for all operational controls.
SS-304 slat bottom conveyor with VFD for speed control.
Batch code printer installed to print the date and information on the label. (Optional)
Motorized space creator provided to create uniform space & motion between containers.
Feedworm provided to create uniform space motion between containers.

Working Principle

Product Feeding: Items are fed onto a flat conveyor system.
Detection: Optical sensors detect the product and trigger the labelling cycle.
Label Application: The applicator dispenses and applies the label to the top surface with roller or brush pressure.
Discharge: Labeled products are moved forward for packing or further processing.

Applications

Pharmaceuticals: Tablet cartons, blister packs, and cap sealing labels
Food & Beverage: Biscuit trays, cheese packs, pouch tops
Cosmetics & Personal Care: Cream jar lids, soapboxes, sachets
Dairy Industry: Milk/curd pouches, top labels on tubs
FMCG & Chemicals: Cleaning wipe boxes, repellent containers

Technical Specifications (Customizable as per need)

Parameter	Specification
Output Speed	Up to 60–200 products/minute
Label Height	Up to 120 mm (customizable)
Label Length	10 mm to 300 mm
Product Dimensions	Customizable for width, height, and thickness
Accuracy	±1 mm
Label Roll Core	75 mm
Label Roll Outer Diameter	Up to 300 mm
Drive System	Stepper / Servo motor-based
Sensors	Optical / Fiber optic for label & product detection
Control System	PLC with touchscreen HMI
Power Requirement	230V AC, 1-Phase, 50 Hz (others on request)

Customization Available

The machine can be tailored for specific products, integrated with thermal inkjet or TTO printers, vision inspection, and rejection systems as per production needs.

Automatic Top Side Labelling Machine