BARVAYA

Automatic Servo Piston Filling Machine
The Automatic Servo Piston Filling Machine is a state-of-the-art volumetric liquid filling system designed for high-accuracy, repeatable, and reliable filling of a wide variety of liquid and semi-viscous products. Powered by individual servo motors for each piston, the machine provides precise control over the filling process, making it ideal for industries such as pharmaceuticals, cosmetics, food & beverage, personal care, chemicals, and lubricants.

Built with GMP-compliant stainless steel, advanced PLC control, and customizable configurations, this machine meets the highest standards of performance, hygiene, and efficiency in automated filling.

Working Principle

The servo piston filler uses positive displacement principles to draw the desired volume of product into a cylinder and dispense it through nozzles into the containers. The movement of the piston is precisely controlled by servo motors, ensuring consistent fill volumes and a smooth flow. The system is programmable via the HMI for quick changes in filling volumes, speeds, and product types.

PRODUCT SPECIFICATION :

No. of Filling Heads: 2/4/6/8/10/12
Suitable Filling Containers : Plastic & Glass Jars, Bottles, etc.
Suitable Material to fill: Oral Syrup, Eye Drops, Foor Cleaner, Etc.

Machine Output: 20 to 120 BPM
Filling Volume: 50 ml to 1 ltr.
Power Supply: Single Phase + Neutral + Earthing

Key Features

Servo-Driven Piston Technology
Independent servo motors control each piston for accurate, adjustable fill volumes and smooth operation.
High Filling Accuracy
Offers a repeatable filling range with ±0.5% accuracy, ideal for both low and high-viscosity products.
Multiple Piston Nozzles
Available in 2, 4, 6, 8, or more nozzles, increasing output and production line speed.
Touchscreen HMI Interface with PLC Control
Easy to set up, manage recipes, monitor production data, and troubleshoot.

Drip-Free Shut-Off Nozzles
Prevents dripping during and after the fill cycle, keeping the bottles and machine clean.
Tool-Free Changeover
Quick and easy adjustments for different bottle sizes and fill volumes.
Hygienic Design
Contact parts are made from SS316L, and the frame is constructed from SS304 for corrosion resistance and easy cleaning.
Optional Bottom-Up Filling
Ideal for foaming liquids and dense products, minimizing splashing and air pockets.

SALIENT FEATURES :

SS 304 Body Structure and MS base Plate with SS cladding or hard chrome plating of all exposed parts to ensure long life and resistance against corrosion.
All Product Contact Parts are made of SS-316.
Elegantly designed and constructed to meet the customer’s requirements.
Servo Driven Volume Based Filling System.
Suitable for filling Free Flowing Liquids.
SS Frame structure with Acrylic Doors. (Optional)
PLC with HMI Touch Screen for all Operational Controls.
Inbuilt SS-304 Storage Tank above the machine for the easy filling arrangement.
SS-304 Slat Conveyor with VFD for Speed Control.

Applications

Perfect for filling both low and high-viscosity products such as:

Pharmaceuticals – Syrups, suspensions, antiseptic liquids
Cosmetics & Personal Care – Creams, lotions, hair oil, face wash

Food & Beverage – Sauces, ketchup, honey, edible oil
Household & Industrial Chemicals – Detergents, lubricants, disinfectants

Technical Specifications (Customizable)

Parameter	Details
Filling Range	50 ml to 1000 ml / up to 5000 ml (customizable)
Output Speed	20 – 100 bottles/min (based on nozzle count)
Filling Accuracy	±0.5% (depending on product and container)
Nozzle Options	2 / 4 / 6 / 8 / 10 and more
Power Supply	220V/415V, 50/60Hz, Single/Three Phase
Contact Material	SS316L
Machine Frame	SS304
Control System	PLC + HMI Touchscreen
Optional Add-ons	Jacketed Hopper, CIP System, Diving Nozzles

Advantages

High accuracy and repeatability
Ideal for viscous and semi-viscous products
Low maintenance and user-friendly operation

Suitable for both small and large-scale production
Long service life with GMP-compliant build

Note: The machine can be customized to match your specific production needs, including container size, product viscosity, filling volume, and production speed.

Automatic Servo Piston Filling Machine