BARVAYA

The Automatic Round Bottle Labelling Machine is a high-precision, efficient solution designed to apply self-adhesive labels on round bottles, jars, and vials with exceptional accuracy and speed. Ideal for industries such as pharmaceuticals, cosmetics, food & beverages, agrochemicals, and personal care, this machine ensures wrinkle-free, perfectly aligned labelling that enhances your product's branding and shelf appeal.

Built with advanced servo-driven systems and a PLC-based control panel, this labelling machine allows for easy operation, quick changeovers, and consistent performance even during high-speed production runs. Designed for GMP-compliant environments, the machine is constructed entirely from SS304 stainless steel, ensuring hygiene, durability, and easy maintenance.

Applications

Pharmaceutical bottles (syrups, tonics)
Cosmetic containers (lotions, oils, creams)
Food & beverage jars (juices, sauces)
Agrochemical & chemical bottles

PRODUCT SPECIFICATION :

Suitable Labels: Adhesive sticker labels
Suitable Containers for Labelling: Round-shaped plastic & glass bottles & jars
Machine Output: 20 to 100 BPM

Label Roll Diameter: Maximum 300 mm
Label Height: 50 to 200 mm
Power Supply: Single phase + neutral + earthing

Key Features

Self-Adhesive Labelling: Accurate labelling of round bottles and containers using sticker labels from a roll.
Servo-Based Label Applicator: Precise label placement with real-time speed synchronization between label feed and bottle movement.
High-Speed Operation: Can label 60 to 200 bottles per minute, depending on product and label size.
No Bottle – No Label System: Ensures zero wastage by labelling only when bottles are present.
Touchscreen HMI Panel: User-friendly interface with memory for multiple product settings and fast troubleshooting.
Stainless Steel Frame: Rugged and hygienic build, ideal for pharmaceutical and food-grade production zones.
Variable Bottle Handling: Handles bottle diameters from 25 mm to 90 mm with quick and tool-less changeovers.

SALIENT FEATURES

SS 304 body structure and MS base plate with SS cladding or hard chrome plating of all exposed parts to ensure long life and resistance against corrosion.
Elegantly designed and constructed to meet the customer’s requirements.
Especially used for labelling all kinds of round-shaped bottles, jars, etc.
Servo-driven label dispensing system.
SS-304 slat conveyor with VFD for speed control.
SS frame structure with acrylic doors. (Optional)
PLC with HMI touch screen for all operational controls.
Batch code printer installed to print the date and information on the label. (Optional)
Feedworm provided to create uniform space & motion between containers.

Working Principle

Bottle Feeding: Bottles are aligned and fed onto the moving conveyor.
Label Detection: Label sensor detects the presence of a bottle and dispenses the label.
Label Application: The label is applied around the bottle using a combination of rollers and guides.
Pressing Station: A sponge or rubber pressing belt ensures firm label adhesion.
Discharge: Labeled bottles move forward to the next station like inspection or packing.

Technical Specifications (Customizable)

Parameter	Specification
Output Speed	60–200 bottles/min (based on label size)
Bottle Diameter Range	25 mm to 90 mm
Label Size	Up to 150 mm in height
Label Roll Core	76 mm
Label Roll Diameter	Max 300 mm
Control System	PLC with HMI
Drive Mechanism	Servo motor (label head)
Power Supply	1 or 3 Phase, 50 Hz, 230/415V AC

Advantages

Quick setup and size changeover
Zero label wastage with sensor-based detection
Smooth, wrinkle-free labelling on round bottles
Energy-efficient servo motors
Compatible with transparent or opaque labels
Easy to integrate with filling & capping lines

Customization Available

Integration options with bottle coders, vision inspection systems, and automatic rejection units for complete packaging automation.

Automatic Round Bottle Labelling Machine